• info@truepackblister.com
  • 34, Kameshvar Estate, Nr.Nikatube Cross Road, Phase 4, Vatva GIDC, Ahmedabad - 382445, Guj. India

AIR LESS ALU ALU BLISTER PACK MACHINE in Ghaziabad

Service Overview

True Pack Machinery, an Ahmedabad‑based manufacturer and exporter of blister packaging systems, supplies advanced Airless ALU‑ALU Blister Pack Machines for regulated pharmaceutical applications. These machines are engineered around ALU‑ALU (cold‑form) technology, where multi‑layer aluminium laminate is pressed into deep cavities and then sealed with aluminium lidding to achieve an almost air‑free chamber, enhancing stability for highly hygroscopic or light‑sensitive formulations.​

The Airless ALU blister machine combines servo‑based web indexing, controlled cold‑forming and precision heat‑sealing to minimise residual air pockets and potential capillary leak paths around the tablet or capsule. Adjustable forming depth and customizable format tooling allow multiple cavity layouts and pack sizes, while PLC–HMI controls give operators clear access to speed, forming, sealing and cutting parameters for repeatable, validated operation.​

Built on a stainless‑steel, GMP‑oriented frame, the machine supports continuous multi‑shift production with features such as quick‑change tooling, efficient foil usage and low‑maintenance drive systems. This makes True Pack Machinery’s Airless ALU‑ALU Blister Pack Machine a strong choice for pharmaceutical manufacturers targeting export markets, challenging climatic conditions and long shelf‑life requirements for critical solid‑dose products.

Frequently Asked Questions

  • What is an Airless ALU‑ALU Blister Pack Machine used for?

    It is used to cold‑form aluminium cavities, fill them with tablets or capsules and seal with aluminium lidding, creating almost air‑free, high‑barrier blisters for critical products.

  • How is an “airless” ALU blister different from a standard ALU‑ALU blister?

    Airless designs focus on minimizing trapped air and leak paths around the product through optimized cavity design, forming and sealing, further improving stability for sensitive drugs.

  • Which products are best suited for airless ALU‑ALU blisters?

    They are ideal for highly hygroscopic, oxygen‑ or light‑sensitive tablets and capsules that require long shelf life, often for export to hot and humid climates.

  • How does the machine work in principle?

    Aluminium laminate is cold‑formed into cavities, filled with product, then covered and heat‑sealed with aluminium lidding; web control and tooling are tuned to reduce residual air.

  • What materials are used in these blisters?

    The forming web is usually a cold‑formable laminate such as OPA/ALU/PVC or similar, and the lidding is a heat‑seal‑coated aluminium foil compatible with pharma sealing conditions